The trend of neat cutting oil in marketing applications

Introduction

Neat cutting oils are used enormously in various industries for manufacturing applications. Neat cutting oils are utilized specifically for increasing the durability of tools and machines while also decreasing wear and tear. 

The neat cutting oil market projections expect heavy growth during the forecast period due to the rising consumption of neat cutting oils in numerous machining operations and applications. 

In the forecast period, technological advances in plant and machinery used in different industries such as automotive, infrastructure, aviation, electrical, maritime, railways, telecoms, utility and healthcare are expected to propel the market growth for neat cutting oil.

Hence, it is critical to comprehend how various aspects influence the neat cutting oil market dynamics.

What is neat cutting oil?

Neat cutting oils comprise non-emulsifiable fluids typically based on mineral oils and utilised for cutting without any subsequent dilution, as specified by the producer. They are invariably mineral oil blends with various other additives. 

Furthermore, neat cutting oils offer excellent lubrication and cutting effectiveness, which avoids rusting, oxidation and corrosion, thus prolonging the life of metal machines and equipment.

What does a neat cutting oil do?

A neat cutting fluid is used in several light-to-intense machining operations. Some of these are as follows: 

• Gear hobbing
• Broaching
• Turning
• Honing
• Drilling

They are compatible with a broader range of process materials, particularly hard materials.

Unlike soluble or synthesised cutting fluids, neat cutting oils provide elevated lubrication levels to minimise friction and heat as the cutting tool approaches the metal or rubs against chips. Although the cooling impact is minimal, neat cutting oils preserve energy by minimising cutting forces.

Also, neat cutting oils deliver exceptional performance, allowing firms to boost operational efficiency and effectiveness while maintaining high surface-finish standards and dimensional accuracy. Because of their simplicity, they are easy to implement for the operator and do not require effort to maintain the quality of cutting oils.

Some of the most prominent supplementary functions of a neat cutting oil are as follows:

• The elimination of dust, swarf, or abrasives
• Lubricating machinery components such as slideways and screws
• Corrosion protection for the workpiece and the machine/equipment's exposed metal components.
  

Which are the various types of neat cutting oils in the market?

Neat cutting oils are primarily categorised as "active" or "non-active."

The key distinguishing characteristic between the two oil types is that in the case of active oils, a specific proportion of sulfur is mixed with the oil to create an active sulfurised oil. It is then reheated inside the cutting zone to release a portion of the supplied sulfur to interact chemically with the metal workpiece surface.

As a result, active oil variants of neat cutting oils are best for ferrous materials, whereas non-active types are ideal for non-ferrous materials.

In addition, the cutting oils market has been classified by type of product as follows:

• Broaching Oils
• Gun Drilling Oils
• Carbide Grinding Oils
• Gear Hobbing Oils
• Tapping Oils
• Honing Oils

Where can we find the key industrial applications for neat cutting oils?

Neat cutting oils find their applications wherever there is:

• Rising stock reduction
• Supreme-quality surface finish standards need to be met
• Slow speeds, high feeds 
• Old equipment with stock head ingress
• Water impacts tool matrix

Here is a list of economically significant industries where neat cutting oil finds its applications in manufacturing operations like engraving, die manufacturing processes, gear cutting, mould construction, broaching, tapping, grinding, milling, turning, etc.

• Construction and Infrastructure development
• Heavy Metal Fabrication
• Automobile
• Petrochemical & Pharmaceutical
• Aviation, etc.

Automobile and heavy metal fabrication industries comprise most of the above-stated applications due to significant demand in a myriad of operations involving high-quality fabrication. 

According to the Neat Cutting Oil Market Overview reports, these sectors influence the consumption and demand trends for the product by engaging in high-volume procuring and purchases. Additionally, significant demand from the maritime and aviation companies has been witnessed during the last half-decade.

Conclusion

It is evident from the above-stated information that neat cutting oil is critical in many industrial and machining applications. Thus, choosing a high-quality neat cutting oil production is vital.

The product quality significantly influences the safety and convenience of operating personnel, the manufacturing environment, the cleanliness of machine tools, the quality and performance of parts being produced, the tool cost, the machining materials, and the discharge costs.
Castrol's world-class and heavy-duty neat cutting oil and fluids empower manufacturers to achieve excellent surface finish standards and maintain dimensional accuracy. They are ideal for a wide range of applications, including broaching, hobbing, turning, milling, drilling, grinding, superfinishing and honing. 
Thus, by utilising the wide range of Castrol's neat cutting fluid products that cater to several industries, including automotive manufacturing, machinery, aerospace and others, we can fulfil our machining requirements and ensure that the operations run smoothly and efficiently.